1 – LEAN SIX SIGMA INTRODUCTION
- Introduction to Lean Six Sigma
- Overview Lean Six Sigma Principles & Terminology
- Roles and Responsibilities in a Lean Six Sigma Organization
- Value Stream Maps
- 5S
- 7 Wastes
- Project Selection
2 – DEFINE PHASE
- Voice of Customer
- Project Charter
- Process Mapping (high level and detailed mapping)
3 – MEASURE PHASE
- Selecting Measures: Y=(f)x
- Data Collection Planning
- Baseline Data Collection
- Basic Statistics
4 – ANALYZE PHASE
- Process Analysis (Non-Value Add vs. Value Add)
- Graphical Analysis
- Determining Root Cause
5 – IMPROVE PHASE
- Lean Solution Concepts: Standard Work, Batch Size Reduction, Work Cells, Kanban, Pull Systems and Kaizen Events
- Brainstorming Solutions to Address Root Cause
- Solution Selection, Pilot and Implementation
- Improvement Data Capture
6 – CONTROL PHASE
- Monitoring, Revision and Response Plans
- Mistake Proofing and Visual Management
- Replication
